Automatic pre filled Syringe filling and stoppering machine  is very compact and elegant PLC. Based GMP model for Semi automatic filling and automatic stoppering operation of pre filled syringe.

Operator has to keep a nest (tray) of 100 pre filled syringes over the SS jig. Then he has to fill the syringe one by one. We are using valve lees syringe to handled highly viscous material.
Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plug tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and stoppering chambers. Now he can start the machine.
Automatic filling cycle start one by one as per the programmed stoppering cycle mentioned as under. 100 stoppers are pluged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the stoppering operation.

Cycle

Operation

1.

Vacuum Evacuation in the chamber

2.

Nitrogen flushing.

3.

Vacuum Evacuation repeats.

4.

Nitrogen flushing repeats.

5.

Vacuum creation with hold.

6.

Plunging of stoppers inside the pre-filled syringes

7.

Nitrogen purging cycle with Vacuum break.

The machine is equipped with easily adjustable leveling legs so foundation is not required.

Sterile air and nitrogen.

Important Requirements

1

Vacuum pump is to be installed outside the sterile area.

2

Silicon tubes are under the scope of customer.

3

Water line is required for cooling of vacuum pump chambers.

Model No

CPPFS

Output

1800 Syringe/hr.

Filling ht.

775 - 825mm adjustable

Electrical rating

230v. 50 Hz 4.2. 2HP, 3 Phase, 440V. 50Hz

Overall dimensions

900mm (L) x 750mm (W) x 1200mm (H)