"Precious"Monoblock
Prefilled Syringe Filling And Stoppering Machine
Monoblock pre Filled Syringe filling and
stoppering machine Model - CPPFS is very compact and elegant
PLC. based GMP model for automatic filling and stoppering
operation of pre filled syringe.
OPERATION :
Operator has to keep a nest(tray)
of 100 pre filled syringes over the SS jig. Then he has
to put a jig to filling magazine and start the machine
to filled syringes.
Automatic filling cycle start in 10 steps with at a time
10 syringe will filled with help of perisatalistic pump
pr 'valve less syringe' .
Operator has to keep a nest (tray) of 100 pre-filled syringes
over the SS jig. Then he has to put a plugs tray with
suitable stoppers over the SS-316 plug tray. Then after
he has to close the evacuation and stoppering chamber.
Now he can start the machine.
Automatic Filling cycle start one by one as per the programmed
stoppering cycle mentioned as under. 100 stoppers are
pluged into the pre-filled syringes precisely after vacuum
hold cycle. Now last cycle of nitrogen flushing with vacuum
break completes the stoppering operation.
Program Cycle for evacuation
and stoppering
Cycle
Operation
1
Vacuum evacuation in the chamber
2
Nitrogen Flushing.
3
Vacuum Evacuation repeats.
4
Nitrogen flushing repeats.
5
Vacuum creation with hold.
6
Plunging of stopper inside the pre-filled syringes
7
Nitrogen purging cycle with Vacuum break.
Salient
Features
Model :
PFS - 05 is a compact, elegant and matt - finished encompassed
with stainless steel (SS-304)
Perfect synchronization of PLC based
cycle, filling stroke and perisatalistic pump or Syringes
to fill volume for 1ml to 5ml.
Compact and feather-touch MMI control panel for easy
control of the machine operation.
The machine is equipped with easily adjustable
leveling legs so foundation is not require.
Nitrogen filter is provided pre-filter 0.5u. and final
filter is 0.2u. air ex. Is 0.2u.
Utilities :
Sterile air and nitrogen.
Important Requirements
1
Vaccum pump is to be installed outside the sterile area.
2
Silicon tubes are under the scope of customer.
3
Water line is required for cooling of vaccum pump chembers.
Perfect synchronization of PLC
Machine Specification :
Model No
CPPFS
Output
7500 Syringe/hr.
Filling ht.
775 - 825mm adjustable
Electrical rating
4.1. 230v. 50 Hz. 4.2. 2 HP, 3 Phase, 440V. 50Hz
Overall dimensions
1200mm (L) x 750mm (W) x 1200mm (H)
Note : Laminar flow is required 1.5 mtrs. X 1.0 mtrs. for filling and stoppering machine.
Machine is available with LF also