Home
 
"Precious"Monoblock Prefilled Syringe Filling And Stoppering Machine
Monoblock pre Filled Syringe filling and stoppering machine Model - CPPFS is very compact and elegant PLC. based GMP model for automatic filling and stoppering operation of pre filled syringe.
OPERATION :
Operator has to keep a nest(tray) of 100 pre filled syringes over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes.
Automatic filling cycle start in 10 steps with at a time 10 syringe will filled with help of perisatalistic pump pr 'valve less syringe' .
Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plugs tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and stoppering chamber. Now he can start the machine.
Automatic Filling cycle start one by one as per the programmed stoppering cycle mentioned as under. 100 stoppers are pluged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the stoppering operation.
Program Cycle for evacuation and stoppering
Cycle
Operation
1
Vacuum evacuation in the chamber
2
Nitrogen Flushing.
3
Vacuum Evacuation repeats.
4
Nitrogen flushing repeats.
5
Vacuum creation with hold.
6
Plunging of stopper inside the pre-filled syringes
7
Nitrogen purging cycle with Vacuum break.

Salient Features

Model : PFS - 05 is a compact, elegant and matt - finished encompassed with stainless steel (SS-304)
Perfect synchronization of PLC based cycle, filling stroke and perisatalistic pump or Syringes to fill volume for 1ml to 5ml.
Compact and feather-touch MMI control panel for easy control of the machine operation.
The machine is equipped with easily adjustable leveling legs so foundation is not require.
Nitrogen filter is provided pre-filter 0.5u. and final filter is 0.2u. air ex. Is 0.2u.
Utilities :
Sterile air and nitrogen.

Important Requirements

1

Vaccum pump is to be installed outside the sterile area.

2

Silicon tubes are under the scope of customer.

3

Water line is required for cooling of vaccum pump chembers.

  Perfect synchronization of PLC

Machine Specification :

Model No

CPPFS

Output

7500 Syringe/hr.

Filling ht.

775 - 825mm adjustable

Electrical rating

4.1. 230v. 50 Hz. 4.2. 2 HP, 3 Phase, 440V. 50Hz

Overall dimensions

1200mm (L) x 750mm (W) x 1200mm (H)

Note : Laminar flow is required 1.5 mtrs. X 1.0 mtrs. for filling and stoppering machine.
         Machine is available with LF also