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Chitra Pharma Machinery
Liquid Manufacturing Plant Machine, Automatic Rotary Bottle Washing Machine, Automatic Linear Tunnel Type Bottle Washing Machine, Automatic Air Jet/Vacuum Washing Machine, Automatic Volumetric Liquid Filling Machine, Automatic Gravity Base (Food, Juice, Beverage Packing) Liquid Filling Machine, Automatic Vacuum Base (Distillery / Liquor Packing) Liquid Filling Machine, Automatic Pressure Base (For Carbonated Packing) Liquid Filling Machine, Fully Automatic Monoblock Type Liquid Filling Sealing Machine, Automatic Single And Multi Head (Ropp/ Screw /Gulla/Flip Off/ Vial) Cap Sealing Machine, Automatic Induction Sealing Machine, Automatic Sticker / Self Adhesive / Wet Glue / Glue Labeling Machines, Automatic Online And Manual Inspection Machine, Turn Table, Packing Conveyor Belt, Tanks, Stirrers Machine , Homogenizers / Emulsifiers Machine, Colloid Mill Machine
Powerd By Technology, PRECIOUS By Quality
Vibro Sifter Machine, Multi Mill Machine, Mass Mixer Machine, Double Cone Blender Machine, Octagonal Blender Machine, Fluid Bed Dryer Machine, Rapid Mixer Granulator Machine, Oscillating Granulator Machine, Tray Dryer Machine, Air - Jet Cleaning Machine, Automatic Rotary Bottle Washing Machine, Automatic Linear Bottle Washing Machine, Automatic Vacuum Powder Filling Machine, Automatic Auger Type Powder Filling Machine, Automatic Screw Cap Sealing Machine, Automatic Metal (Ropp) Cap Sealing Machine, Semi-Automatic Induction Cap Sealing Machine, Automatic Induction Cap Sealing Machine, Automatic Self Adhesive Labelling Machine, Automatic Sticker / Self Adhesive / Wet Glue / Glue) Labeling Machines, Automatic Horizontal Sticker Labelling Machine, Automatic Online Inspection Machine With Magnifying Dome, Automatic Manual Inspection Machine With B/W Hood, Scrambler & Un-Scrambler/ Turn Table, Packing Conveyor Belt Machine.
MODEL NO.: CPAICS
AUTOMATIC INDUCTION CAP SEALING MACHINE
DESCRIPTION:

Latest Induction Cap Sealing Technology, to create alternative, airtight, hermetic seals on the necks of containers. The process can produce significant cost savings in the Packaging Process. The seal is strong, flexible & yet easy to remove and provides protection against contamination. Induction heating allows heat sensitive products such as creams, petroleum products, Herbal shampoos etc. which would normally gets spoiled or catch fire on normal heat sealing to be sealed. The sealing takes place without any direct contact which allows full potential of the filling plant to be utilised.

PROCESS:

The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magnetic field generated by an Induction Unit. This is a non contact process without direct heat transfer. Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, Aluminium foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container. When the container is under the induction head, heat is developed into the Aluminium layer. The wax layer starts to melt and penetrates into the board layer. The Sealing layer also melts & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination. On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container.

ADVANTAGES OF INDUCTION CAP SEALING:

Tamper Proof: It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed.
Product Freshness: The taste and aroma of the product remains intact due to the hermetic seal.
Protection against Leakage: There is no spillage or loss of contents of the product.
Sales Promotion: The foil on the inside can be used for advertising or promotional purposes.
Maximum Filling Speeds: The sealing takes place without any direct contact which allows full potential of the filling plant to be utilized.
Minimum Effort: The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed.
Indirect Heating: Induction heating allows heat sensitive products such as creams, petroleum product, Herbal shampoos etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire.
IGBT Technology: IGBT's are more reliable and efficient at higher line speeds.

TECHNICAL SPECIFICATIONS

MODEL NO.

CPAICS-1

CPAICS-2

OUTPUT

Up to 28mm is suitable to seal 50 to 60 bottles per min. & for a neck range up to 83mm is suitable for 10 to 12 bottles per min

up to 28mm is suitable to seal 80 to 100 bottles per min. & for a neck range up to 53mm is suitable for 40 to 50 bottles per min

Latest Fluxomatic I.G.B.T.

1 KW.

2 KW

Conveyor Motor

0.5 Hp. / 220 V / 50 Hz.

0.5 Hp. / 220 V / 50 Hz.

Cooling system

Water cooled

Water Cooled

Height of Conveyor

860 mm to 910 mm

860 mm to 910 mm